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Mastercam Design is a full-featured modeling application that combines 2D and 3D wireframe geometry and surfacing abilities with powerful editing and transformation tools.
Mastercam Mill builds on Mastercam Design by letting you create and manage a wide variety of machining operations. Mastercam uses a feature called associativity to link machining operations to the geometry so that toolpaths can be automatically regenerated when part geometry changes.
To help you learn Mastercam, this tutorial and extensive online help accompany the product. Use this tutorial as a self-training aid to orient yourself to the Mastercam program and interface. After completing the tutorial, you will have a good introduction to accomplishing common drafting and milling operations with Mastercam. However, the tutorial does not try to cover every Mastercam feature. Use the online help as a reference for specific “How to…” or “What’s this…” questions, like “How do I machine an open pocket,” “What’s a Coons surface,” or “How do I create a new tool definition?
Using the sample parts The sample parts for all the exercises in this tutorial are located in the C:Mcam9TutorialsMill TutorialMetric folder. The sample parts are read-only, so you do not accidentally write over them. You should create a separate working folder where you can save your own parts as you complete the tutorial. When you open one of the tutorial parts, if you are using a configuration file based on different units of measure, Mastercam will automatically switch configuration files to match the units in the current file.
For example, if you are working with the metric configuration file for Mastercam Mill Mill9m. If you need more help Online help Online help contains the latest and most up-to-date information about Mastercam. The following pictures show how to use the online help. Press the Help button to get information about the dialog box. Click on the question mark then click on any field for more information. Choose the Help toolbar button to get information on the current menu.
Be ready to describe the problem in detail. Write down what happened, particularly if you cannot call immediately after the problem occurs. Be in front of your computer when you call.
If possible, try to duplicate the problem before calling. Our Support Services technician may require you to duplicate the problem while you are on the phone.
When you call, have ready a complete description of your hardware, including your operating system OS , central processing unit CPU , mouse, and memory.
A member of our technical support staff will return your e-mail or call you on the next business day. Keep the following information on hand in case you need to reach us: EOC You will learn about some major Mastercam features, create and delete some simple geometry, learn how to access the online reference material, and save files. Exercise 1 — Learning the Mastercam interface This exercise shows you how to navigate through Mastercam.
You will learn the following skills: Starting Mastercam Learning about the different areas on the screen Creating a point Displaying the construction origin and coordinate axes Starting Mastercam 1. If you get an error message like the following: Toolbar Each button is a shortcut to a common menu command. Hold the cursor over a button to see what it does. Main Menu You will select most of your commands here.
Menu buttons Use these two buttons to navi- gate menus. Secondary Menu Use these 10 buttons to organize and control drafting operations Prompt area Mastercam uses this space to tell you what information you need to enter. Whatever you type also appears here.
Graphics window Your part and toolpaths appear here. Refer to your installation instructions included in a separate document or contact your dealer for assistance.
If you see any of the following messages, see your network administrator: Error checking out a Mill license. No licenses have been purchased for this product. All available licenses are in use. Creating a point The Main Menu is where you will start most tasks in Mastercam. Notice that the prompt area at the bottom left of the screen displays the message Create point: specify a point. Without moving your mouse, type 25, Notice that the values you type the coordinates appear in the prompt area as you type.
Press [Enter] to display the point at position 25, Press [F9] to display the construction origin. The graphics window should look like the following picture. Exercise 2 — Designing a rectangle This exercise shows you how to design a simple rectangle. You will learn the following skills: Changing the current color Creating a rectangle Resizing the screen Zooming and panning Saving the part for later use Before you begin, you should create a working folder where you will store your parts as you are working on them.
Choose a different folder than C:Mcam9TutorialsMill TutorialMetric so you will not mistakenly overwrite the original parts. Changing the current color You should make the rectangle a different color so you can distinguish its corner from the point you created in the last exercise. Choose the Color button:. It tells you that the current color is bright green. Tip: Every color has a corresponding number green is number Change the current color to magenta by clicking on the magenta button and choosing OK.
The Color button changes to show the new color. From now on, everything you create will be in the new color. Creating a rectangle In this task, you will create a rectangle with its bottom-left corner at X25,Y The rectangle will be mm wide by mm high. Choose Main Menu, Create, Rectangle, 1 point. Enter for the Width. Enter for the Height.
Choose the lower-left Point Placement box as shown in the following picture. Choose OK. Drag the cursor near the point you created earlier until you see a small white square appear around the point. Notice that the cursor “snaps” into position when you come near the point; this is Mastercam’s AutoCursor feature.
Click the mouse button. This positions the rectangle so that its lower left corner is at the coordinates 25, Notice that the rectangle function is still active; every time you click the mouse, you will create another rectangle. Press [Esc] to exit the rectangle function.
Note: If you accidentally create more than one rectangle, choose the Undo button from the toolbar. It will undo the most recent rectangle.
Choose the Screen—Fit button on the toolbar so you can see the entire rectangle. You can pan the screen by pressing the arrow keys Left, Right, Up, and Down.
Press the arrow keys to try it. Press the [Page Up] and [Page Down] keys to zoom in or out. Your part should look like the following picture. If you have not created a working folder yet, do so now. Choose Main Menu, File, Save. Save the file as firstpart. Note: It is a good idea to save your file frequently as you work. This way, if you make an error, you can choose File, Get to open a recent version of the file. Make a practice of saving your file every time you successfully complete an exercise.
Exercise 3 — Deleting the rectangle and using help The Create Rectangle function has several useful options. You can learn about them in the online help.
In this exercise, you will: Delete the rectangle Use Help to learn about rectangle options Set rectangle options and create a new rectangle Use AutoSave to quickly save your work Delete the rectangle 1.
Choose the Delete button on the toolbar. You will see the menu shown in the following picture. The different options give you different ways of selecting what geometry you want to delete. Tip: To delete a single entity, click on it; you don’ t need to choose anything from the menu. Chain When you click on an entity, Mastercam automatically selects geometry that connects to it like a chain. Window Lets you select several entities by drawng a rectangle or polygon around them.
Choose Chain from the menu. Click anywhere on the rectangle. The whole rectangle highlights, telling you that it is selected.
Choose Done. The rectangle is deleted. Choose the Undo button on the toolbar. The rectangle reappears. Tip: Choose the Undelete—Single button to make the rectangle reappear one segment at a time.
Choose the Delete button again. This time, instead of choosing Chain from the menu, click on the rectangle. Without chaining, Mastercam only selects one line at a time. Delete the remaining lines. Using Help to learn about rectangle options 1.
Choose Main Menu, Create, Rectangle. You can see the three options on the menu: 1 point, 2 point, and Options. Choose the Help button on the toolbar to learn more about them. The following help screen displays. Every time you choose the Help button while a menu is active, you get a topic about that menu.
Read through the topic to learn about the different kinds of rectangle-related shapes you can create. The help topic also gives you links to instructions for specific procedures and related topics. Close the Help window. Choose this to see the Table of Contents for the entire help system. Choose this tab to search the index.
Choose this tab to search the help system. The currently displayed topic is highlighted. Click on any other topic in the Table of Contents to read about it. You will create a new rectangle with these options. Choose Options from the menu. Select the Corner Fillets—On check box and enter a Radius of Select the Create Center Point check box.
Your dialog box should match the following picture. Choose the button on the title bar of the dialog box and notice how the cursor changes shape. Click on one of the fields in the dialog box and you will see a short description of what it does.
This “What’s This” help is available on almost every dialog box in Mastercam. Use it whenever you need a quick explanation of what a dialog box option does or means. Choose OK to close the dialog box. Choose 1 point from the menu. Enter the values shown in the following picture and choose OK. Move the cursor over the point you created earlier until it is highlighted. Click to place the rectangle.
Press [Esc]. You can see the rounded corners and center point that were automatically added. Using AutoSave to quickly save your work 1. Choose OK to quickly save the file with the same name and in the same location.
This will overwrite whatever version is already saved to disk. Tip: You can choose the Active checkbox and type in a time interval. Mastercam will then automatically save your work at the set times. Choose Yes to confirm the overwrite. Now that you’ve seen how to get around in Mastercam, you’re ready to create your first part. The next chapter will show you how to use Mastercam’s design features to draft a part from a blueprint. Then, you’ll create a complete operation to machine it.
You will create a basic 2D part and cut it with a contour toolpath. Exercise 1 — Designing the part This exercise introduces you to some basic drawing functions. You will learn the following skills: Creating a new file Creating points, lines, arcs, and fillets Mirroring and rotating lines Trimming lines and arcs The following blueprint shows the part you will create. Choose Main Menu, File, New. Choose Yes when prompted to create a new drawing.
If the current file has had any changes made to it since the last time it was saved, you will be asked whether or not you wish to save it. Choose Yes again if you wish to save it. Creating construction guides The first step is to create some construction guides to properly locate and orient the drawing.
Create the center point of the elbow. Enter the coordinates 75, As soon as you start typing, the numbers will appear in the prompt area. Tip: Press [Enter] after entering the number s in the prompt area. Choose the Screen—Fit button on the toolbar to center the point in the graphics window.
Next, draw the center lines for the two arms. Click on the point to select it as an endpoint. Tip: Pass the cursor over the point. When a square displays, click the mouse button. In the prompt area, enter an angle of 0. Enter a line length of The guide for the horizontal arm appears.
Mastercam automatically prompts you to select an endpoint for another polar line. Click on the same point as in step 5. Enter an angle of Press [F9] to show the construction origin and XY axes. The part should look like the following picture.
Press [F9] again to clear the axes from the screen. Drawing the arcs Use arcs to create the curved ends and outside bend of the part. Select the center point for the first arc. Click on the line endpoint at position 1, as shown in the picture to the right. Type the radius of the arc: 16 4.
Specify the approximate ending positions of the arc. Click at position 2 then at position 3. Repeat steps 2 through 4 to create the second and third arcs. Click on points 4, 5, 6 and 7, 8, 9 to create the other arcs. If necessary, choose the Screen—Fit button again to fit the part completely in the screen.
It should look like the following picture: Rotating lines to create the arms To create the outside edges of the arms, you will rotate the center line guides you created earlier. Choose Main Menu, Xform, Rotate. The original machine I installed it on ran extremely well for the trial period. I was able to draw and assembly and eventually print some parts. I also installed it on a home laptop that I would do my drawings on at night time and then come back to the original machine for final changes and print.
The original machine one day pushed some windows updates and after that Fusion would crash upon opening and suck all of the memory. I tried several times to clean uninstall using many of the techniques on your forum to remedy the problem.
After many attempts it finally worked on the last install. Now the original machine still shows expired and when I click the additional box for change to student it does nothing.
I will attach the diagnostic log file in zip format tomorrow and provide it to you. I can see all of my projects that were created in my other computer. It just does not allow me to do any assemblies or print.
Message 6 of Hello Autodesk Support, I apologize for my lengthy time to get back with Diagnostics. Please see attached Fusion Diagnostic Data you requested. Let me know if you have further questions. Message 7 of Hello Support, Has anyone had a chance to look at the provided diagnostic files? Message 8 of I’ll check the log files and post an update as soon as I have one. Which are most used? Which should we promote? That analysis would have been virtually impossible without software usage analytics.
Usage Intelligence gave us the usage data to say: these features are used most often, these go together, these are the ones to promote. But it would easily have taken double that time without runtime analytics to support our decision-making.
We would have been forced to spread the interface project across three releases. All this directly translated to a smoother, more successful release. As a product gets more complex, it can become less intuitive, and harder to learn. We have a large piece of the education market, and the new software has made it much easier for students to learn and for teachers to teach.
That drives sales by lowering barriers to entry. Progress Managing resources for better results. Case Studies. Are you ready to elevate your machining experience? Meet Mastercam Learn More. Resources Enrich your CNC education with free resources and support for students and educators.
